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CRAFT HOME
CRAFT MODULES
MODULE ONE
MODULE TWO
MODULE THREE
MODULE FOUR
 
 
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Module Three - Tools and Materials

Tools for installing mainline equipment
Mainline coring tool: Coring tools are specific to the diametre of cable being used, and are used to expose the centre copper conductor within the coaxial cable. The coring tool also removes a portion of the foam medium inside the aluminum shield to allow connectors to be properly installed. The tool shown fits onto a standard cordless drillgun.
Mainline cutters: These are a specialized cutter specifically for coaxial cable. They are available in various sizes, specific to the diametre of cable being used.
Centre pin cleaner: This is used to clean the central copper conductor in coaxial cable.
Long drill bits: Useful in installations in houses, these bits will go right through walls. They are also required for installing messenger bolt clamps on power poles.
Large Adjustable wrenches: These are used often in working on the cable plant in tightening and loosening mainline connectors.
Side Cutters: These are useful in accurately and cleanly cutting off the centre pin to the correct length.
Cable end strippers: These are used in installing connectors on coaxial cable. Many types are available, both with and without length gauges. These expose 3/8 " of the center pin, then 1/4 " of the outer shield so that connectors can be properly fit on to the end of cable and secured. They are generally used for drop cable only - all cable feeding from the pole to the home as well as in the home.
Crimp tools: These tools come in sizes specific to the various connectors sizes, and are used to crimp the compression type of coaxial connector onto a coax cable. The connectors that are crimped using these types of tools are usually used for interior purposes only. They are easier to spin on and off Internet modems. They are less expensive than compression fittings and tools, however are not as weather proof.
Compression tools: These tools are also used for attaching connectors to coaxial cable, however they are generally used for exterior applications. These, and their connectors, are more expensive than crimp connectors, however they are generally more water-tight, and generally worth the extra money.
Screwdriver: Most interior equipment for user installations including house amps, splitters, etc, are clipped using screw clips. A good screwdriver is a necessity.
Terminator tool: This is used to install "terminators" at the end of cable lines, or where a cable 'tap' needs to be plugged. Terminators are essentially a 75 ohm resistor which effectively stops the signal from travelling any further, as well as effectively locking out that spigot from the tap in order to prevent people from stealing the signal.
3/8" / 7/16" double ended socket wrench: This is a very handy tool, as many mainline bolts are 3/8", 7/16", or 1/2".
Climbing gear for mainline work
Around-pole climbing strap: This strap is used by qualified climbers when climbing poles - the double leather strap goes around the pole and is used as a support.
Climbing spur: These strap onto workboots and are used by qualified climbers when climbing poles.
Climbing belt: climbing belts come as plain belts and as utility belts, and are used by qualified climbers when climbing poles.
   
Connectors and materials for mainline equipment

Cable: Coaxial cable comes in many different widths. Generally, the larger widths are used for the main "trunkline" while medium widths are used for the "bridger" line, and smaller widths are used for the feeder lines to subscribers. Cable comes in waterproof and water-resistant varieties.

Note that mainline cable does not have the copper braid conductor, simply the outer aluminum shield as a conductor.

Mainline Pin Connectors: Used to install devices in mainline.
Splice connector for mainline: connects two lengths of coaxial cable.
Solvent: Different types of solvent may be required to remove the water-resistant or waterproof gel coating from some coaxial conductors. The correct type of solvent required will be stated in the information that comes with the cable or can be provided by the cable supplier.  
Mainline equipment
Mainline trunk Amplifier: This type of amplifier is actually mounted on messenger cable onto which the mainline cable is spun. It is then connected to the trunk amplifier. Trunk amps maintain the main signal as an independent signal from the bridger line signal used to feed subscribers.

Bridger Amplifiers: All trunk amps have a bridger amp in them. This is where the bridger line starts and is re-amped whenever needed by a bridger amp (called, at this point, a line extender). It is these amps that keep the signal alive after it has left the trunk line and is being distributed to cable subscribers.

There should be no more than twenty of these amplifiers in a row, and they should be kept down to a minimum where possible after each trunk amplifier. Having more than this means that the signal degradation may rise. If more are required, the trunk route may require better planning, however there will be exceptions to this.

Return-"reverse"amplifier: This is necessary for internet connectivity, as it returns the signal along the coaxial cable, allowing for two way data communication.

 

Line Extender Bridger amplifier: This is essentially a bridger amp without the "trunk" part.

This amplifier looks very similar to the bridger amplifier above. signal will only travel a limited distance down a cable. After this, the signal needs to be re-amplified to be sent further along the cable. "Line extender" amplifiers perform this purpose of amplifying the signal, while maintaining signal quality.

 
Power Inserters: A power inserter looks like a splitter, however, it functions to simply add power to the cable line. Cable plants require more power as more equipment is added. Power is suppied by a pole-mounted or pedestal-style power supply. These types of power supplies will only run a limited number of devices, so the total amount of power draw of the cable plant needs to be calculated in order to determine whether additional power needs to be added.  
Adapter - This adapter allows reading of the signal at the seizure screw point on a service tap. It allows you to take a signal reading directly from the mainline rather than from the spiggot on the distribution tap, simply by making contact with the seizure screw inside the tap. This is in direct contact with the center copper of the main line cable. Then by also making contact with the tap housing which is in contact with the outer conductor of the cable, the signal may be read.
Negative and positive traps: These are used to remove elements from a cable signal. A negative trap removes any frequency that needs to be removed (for example if the cable provider wants to block a specific channel or to stop feedback noise), while the positive trap removes an encoding signal from a specific frequency that was sent out from the head end. Therefore, the positive trap works in conjunction with a head end unit. When the encoding signal is removed, that frequency can be freely viewed.
Service tap bypass: This cable allows contact with seizure screws at both sides of a service tap, effectively bypassing signal around a tap. This allows replacement of a face plate of a tap while still providing signal to subscribers farther down the line.

Cable transformer: This is a pole-mounted transformer which is always mounted in a weather-proof box. These can also be used for interior applications, however specifically designed "interior" transformers are available. The output is generally 66 volts AC at 15 amps.

 

Distribution or service"taps": These come in both four-post and eight-post configurations, and send the cable signal directly to the end users. These are available in various decibel increments, meaning that they allow different amounts of signal to "bleed" or attenuate out of the mainline system.

These 'taps' are configured in three decibel increments. For example, a four-user tap may be available in 8dB, 11dB, 14dB, 17dB, etc. An eight-user tap may be available in 12dB, 15dB, 18dB, 21dB, etc. The farther down a line a 'tap is, the less signal will be available. Taps need to be chosen appropriately, so that the desired end signal quality is still achieved with the required number of taps in the line, and the least amount of "bleed" possible.

For example, suppose a main line has a signal of 40dB. If an 11dB tap is inserted in this line, then a signal of 29dB will come out of the service spiggots to the end users. If a 23dB tap was instead inserted in the line, only a 17dB signal would come out of the service spiggots.

As is described in the activities and overview for this module, a cable plant will always be constructed to facilitate a certain decibel level at the 'tap' service end. This means that line loss by the foot, (depending on cable dimension) as well as the set loss values of any equipment or splices in the line, will need to be added together. These all factor in to where the cable plan is next amplified.

Top: front view of tap middle: tap with shrink-wrapped connector installed, and clamp. Bottom: side view of tap with installation clamp.



Cable support equipment and materials
Messenger Cable: Used to support all terrestrial cable types that don't have their own built-in support strand. ( twisted pair copper, fibre, coax, etc.).
Lash-on wire clamp: These are used to secure lashing wire on to the support messenger. Lashing wire is spun around cable to secure it onto the messenger cable.
Messenger clamp bolt: Used to affix messenger cable clamp to poles.
Messenger clamp: Used to affix messenger cable to poles.
Drop clamp hook: These are used to support the drop wire which is attached to a subscriber house. It attaches to the messenger supporting the mainline.

Drop clamps: Attach to drop wire either directly or to the support wire provided on a drop wire so that it can be attached to structure i.e... subscriber house ,apartment, or messenger.

Drop hooks: Used both at the subscriber installation and at the pole, if the messenger cable is too low to give enough clearance needed to secure drop clamps.

Zinc Straps: These are most commonly used around poles where there is already equipment mounted for both cable and telephone. It is not possible to effectively spin lashing wire here, or in locations where equipment may be periodically
taken down. These straps are strong and removable.
Subscriber-end equipment
Splitters: Bridger legs feed in many directions, because usually service must be extended to all areas in a community. Splitters are used to "split" bridger feeds into more than one feed, to bring the signal to additional cable feeds to subscribers. the splitters shown are at the home splitters and not
mainline equip.
Eight-way House or Apartment Splitter: Divides the one incoming signal between eight subscribers at one location.

DC Couplers: These allow for a portion of the signal in a bridger line to be removed without too much signal loss at the original bridger leg end. The version shown here is a user-end DC coupler.

These are used when only a small amount of
signal is needed at a particular location, so a complete split in the signal level is not needed. They take a small amount of signal from the main line without affecting the mainline signal to any noticeable degree.


Interior distribution amplifier: These are used in apartments or installations where there are multiple users. They have similar qualities to that of a bridger amp but instead of being
powered by the cable plant itself, they are powered from a wall AC outlet.

In home- amplifier: These are used at the end of a line installed in a subscriber's building, to amplify the signal at that location.
In-House DC Coupler: These work in the same way as mainline couplers. DC couplers are used when a portion of a signal is required in a different location in a building, however the additional signal needs to be installed without affecting the main signal in.
In-House splitters: Are used to divide a signal to multiple devices.

In House Three-way splitter: This takes one cable signal, and splits it to three devices. The signal comes into the splitter and out through the other connections - these come in different configurations, however the installation directions are usually marked right on the splitters.

Exterior house connection box: This protective box is installed on a building exterior when bringing a cable drop to a subscriber.
Terminator: A terminator is used to stop "leaks" from taps, and to block out cable (requires a special "terminator" tool to remove the terminator.) The terminator is also used at the "end of the line" to stop leaks.  
   
Cable Plant Trouble Shooting Equipment

RF Meter with transmitter: This meter works in both forward and reverse directions and is used for trouble-shooting a cable plant. It works in conjunction with a meter in the head end
and allows readings at both ends from at one location.

This allows a technician to see all signals coming towards him as well as seeing how
well a signal is transmitting back to the head end, (ie. reverse path)

There are many additional features, including a spectrum analyzer, complete plant levels in graph form, and is programmable, which makes it a very versatile meter. Meters with these sorts of features are also very expensive

RF Meter: This RF Meter is forward-capable only, which means that it works well for measuring all downstream signals but is not able to send back to the head end, which this makes it less helpful with
reverse-active Internet capable plants.
Head-end equipment and dishes
Details on Head-end equipment and dishes can be found in the activity section under activities 1, 2, and 3:

1 - Cable Plant Design - Overview

2 - "Head End" Overview

3 - Constructing a "head end."