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Please
review the
safety section for this module before proceeding with
this activity - preparing fibre can be dangerous.
This activity begins with a general overview
of fibre preparation, followed by step-by-step instructions.
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| The purpose
of preparing fibre-optic cable is to make it ready to be spliced
by a fusion splicer, or to have mechanical connectors attached.
In the preparation of fibre, the following steps are taken
to expose the desired length of fibre optic strand and its
buffer tubes:
- the outer hard jacket and corrugated
metal armour are removed
- unnecessary aramid yarn insulation is
cut away to the same length as the outer jackets
- "filler tubes" which are
plastic or foam strands the same diameter as fibre buffer
tubes are cut away
- the strength member is cut to an appropriate
length for installation (depending upon the application
- strength members are often clamped into place in fixtures
to help stabilize and support the fibre,
- the buffer tubes are carefully handled
throughout to ensure that no nicks, scrapes, or damage is
inflicted on the tubes, thus protecting the fibre optic
strands.
Once these steps are completed, a length
of the buffer tube is cut away, exposing the multi-coloured
fibre strands. The fibre strands are then carefully and thoroughly
cleaned in preparation for either splicing or connectorization.
This summary makes this job sound very
simple. However, it does take some time, as fibre optic cable
jackets are very difficult to cut through, and the utmost
care must be taken in the process. Additionally, the cleaning
process must be carried out carefully and thoroughly so that
the fibre will be easy to work with during splicing, connectorization,
system installation and maintenance.
Although preparing fibre optic cable can
be a difficult and somewhat tedious job, there can be enormous
cost savings by preparing the cable instead of paying someone
else to do this work.
Next are step-by-step
instructions on fibre preparation.
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Strip away the first
few inches of outer jacket and armour: First
cut away the outer jacket and corrugated aluminum armour,
using side-cutters. USE EXTREME CAUTION during this process
- the aluminum (or sometimes steel) armour is EXTREMELY SHARP
and will cut skin to ribbons.
A carpet knife is also a handy tool to
have during this process - it can be used to cut through the
outer jacket to give an easier starting point to work with
the sidecutters.

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Once the outer casing and armour have
been removed, the rip-cords can be exposed. Any of the aramid
yarn which is in the way may be cut off using scissors. This
will allow a non-slippery spot to hang onto the end of the
exposed inner parts of the fibre cable.
As soon as the casing is off, the buffer
tubes must be carefully handled. They contain the fibre strands,
and must not be poked into anything, or especially anybody. |
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Be careful not to slice yourself on the pliers or on the armour
cladding! |
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Once the rip cord(s) is exposed, wrap
several turns of it around a pair of needle nose pliers. Grab
the head of the pliers firmly, hold the cable firmly with
the other hand, and pull very hard to rip the outer jacket
open along its length.

This job may be easier with two people,
and may take some practice: it is not easy. The outer jacket
is VERY hard, and pulling on the ripcord takes a LOT of effort.
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| The amount of fibre that you
wish to expose will depend on the activity that is being completed:
exterior splice enclosure, interior splice, etc., however a
good rule of thumb is that you can never have too much additional
fibre slack. Baring a minimum of between four to six feet should
be sufficient for most applications. |
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Once the length of
fibre has been achieved, cut off the spare filler tubes so
that they are flush with the end of the outer casing that
remains.
If the fibre being used has a fibreglass
or kevlar strength member, determine from the specifications
for the specific fibre use what length the strength member
should be. Some exterior splice enclosures and some interior
fibre mounting racks have special clamps for mounting the
fibre strength member so that the fibre will be supported
properly. Cut the strength member to length using side cutters. |
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Next, the majority of the buffer tube
will be removed, exposing the fibres. It is VERY CRITICAL
during this operation that:
- the buffer tube be scored all the way
around with a knife, but NOT cut through,
- that BLADES NOT COME NEAR THE FIBRES
WITHIN THE BUFFER TUBE - this can not be emphasized enough.
DO NOT NICK, scrape, or get blades anywhere near the fibre
strands.

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| If individual fibres are left
in tact, they are VERY STRONG (see above.) It is possible to
put a great deal of pressure on them, and they will not break.
A fibre will cut through your hand sooner than it will break.
HOWEVER, if the fibre strands are nicked, scratched, or scraped,
THEY WILL BREAK EASILY. Therefore, it is critical to the entire
fibre optic installation that the fibres be WELL TAKEN CARE
OF! Even small fractures will effect acceptance testing readings
on an OTDR (Optical Time Domain Reflectometre). |
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Once the buffer tube is scored
all the way around, it can be carefully removed, exposing the
fibre. The fibre is then carefully cleaned using a special cleaning
system. When properly cleaned, the fibre will "squeek"
and will easily fall away from the other strands of fibre, not
sticking at all. The fibre can then be gently rolled up and
is ready to be connectorized or spliced.
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